The Problem
Heavy industrial automation and power switchgear manufacturing faced inventory discrepancies across regional distribution centres, high staging times for complex engineering BOMs, and delayed shift production visibility.
The Implementation
Integrated Micraft MES for digital work orders and automated cycle-time monitoring, combined with Micraft WMS for multi-zone bin management and SAP ERP synchronization.
The Outcomes
- 18% improvement in machine uptime and automated downtime root-cause analysis
- 99.8% warehouse inventory accuracy with barcode-guided picking and bin putaway
- 35% reduction in staging and dispatch preparation turnaround
- Real-time production analytics dashboard for executive plant monitoring
- Automated job card routing based on live machine availability and operator skill matrix
"Micraft MES and WMS bridged the gap between our shop floor machines and top-floor ERP with remarkable speed and reliability."
— Plant Head & Manufacturing Excellence, ABB India
